DIY Flip Top Workbench

DIY Flip Top Workbench

Once I built my Modular Miter Station I knew I couldn’t stop there with my shop projects because I still had two major tools that didn’t have a home…. my Kreg Foreman and my Ridgid thickness planer. Both are pretty big tools and are a pain to have to move to a workbench when you need to use them so I came up with a plan to give them a permanent home and fit right in with my new shop furniture….. or Modular Miter Station. So this is de facto Phase 5!

But since I was building a new cart I would have to get rid of something currently in the shop or else I wouldn’t have enough floor space for everything to fit in the garage. So I decided to get rid of my assembly/outfeed table.

My old workbench. Approximately 48”W x 60”L. Served we well, but was time to upgrade!

My old workbench. Approximately 48”W x 60”L. Served we well, but was time to upgrade!

If you remember Phase 3 of the Modular Miter Station was built at the same height as my current workbench so that it could extend my current workbench for bigger projects. So this new bench needed to be that same height and also be able to work as an outfeed/assembly table that way I could use them (Phase 3 & DIY Flip Top Workbench) together to create a workbench that was actually bigger than my current one.

In order to achieve this I knew that I would need the top to flip in some sort of way. There are so many awesome plans out there for flip top carts, but here are a couple that I got some inspiration from.

So since I needed to have the cart work as a workbench and house these tools I couldn’t have a tool on both sides, so Brad at Fix This Build That Flip Top Tool Stand was out. And I wanted to make the carts footprint the same size of Phase 3 of the Modular Miter Station because I figured this would allow me the most options of moving carts and tools around depending on the project I was working on. So that meant Elisa at Pneumatic Addict Double Ended Flip-Top Workbench was out. So I ended up coming with my own design that would work perfect for my tools and space.

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I worked really hard to put together a comprehensive plan for you to build your own Flip Top Workbench. It is a 17 page digital .pdf download product featuring step-by-step building plans. Plans include shopping, tools, and cut lists as well as dimensions and 2D diagram models. Plus, some building tips!

Here are a few photos of the build process I think might be helpful if you build one of your own:

Install two strips tightly around the 1/2” EMT directly in the center of platform.

Install two strips tightly around the 1/2” EMT directly in the center of platform.

Add trim to the outer edges and fill the center as needed to mount your tools. I used scraps.

Add trim to the outer edges and fill the center as needed to mount your tools. I used scraps.

To attach the shelf caps I used wood glue and 1 1/4” 18ga Brad nails. In spots where I couldn’t fit my pneumatic nailer or where the plywood needed a little coercing I used clamps.

To attach the shelf caps I used wood glue and 1 1/4” 18ga Brad nails. In spots where I couldn’t fit my pneumatic nailer or where the plywood needed a little coercing I used clamps.

I would LOVE to see you building your Flip Top Workbench, so tag me in your photos!!! And I just might share your AWESOME work on Instagram!

Your support in buying this plan helps me be able to create more AWESOME content.

Thank you for being part of #TRIBEAWESOMEORANGE! Happy Building!

-Sadie Mae



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Modular Miter Station - Phase 3 - Assembly Cart

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